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A: The
first step is to remove the axle beam - something we won't go
into here as this is covered in most workshop manuals.
Once the beam
is out and stripped down to the bare centre section, with the
torsion bars removed and the steering pin taken out, clean off
all the muck and grease, and check the condition of the centre
steering idler and the uprights for the dampers. Extreme care
has to be taken whilst checking these as they are prone to severe
rusting, if there is any sign of corrosion do not attempt to
fit the adjusters, throw the beam away and get another.
Once you're
happy with the beam mark the location of the centre steering
pin. If you look around the edge of the centre pin housing you'll
see a run of weld, this needs carefully grinding away. Take your
time and work slowly, if you get too heavy handed you can easily
push too hard and damage the beam. Once the weld has been ground
away the housing should come free. If this decides to be stubborn
use a chisel to split any existing weld.
Once the housing
is off, this will reveal the dimple for the spot weld. There
are three welds around the circumference of each tube, these
will need drilling out. Using a 10mm flat bottom drill, drill
through the outer tube again tacking care not to drill into or
through the centre section.
Work on one
tube at a time and locate the toothed adjuster. This is easily
aligned using the bolt through the adjuster. Scribe a line around
the outside of the adjuster then remove. Measure in 5mm from
this line and re mark the shape.
Using a grinder
fitted with a cutting disc cut down the line at either side and
across the top and bottom, again take your time, if you cut too
far you'll have basically scrapped the beam. Once you've cut
through the centre section, remove the unwanted piece, this will
reveal the centre spring block. If your earlier drilling was
OK, you should be able to rotate this block. If this isn't the
case check the spot welds and re drill if necessary.
Place the toothed
adjuster back on to the beam and re align using the bolt. Once
your happy with the positioning, tack the adjuster in place and
check the block is still able to rotate. Re check the alignment
of the adjuster and weld fully. Whilst welding, take your time
to prevent a build up of heat which might distort the beam, and
check the centre block can still rotate. Repeat this procedure
on the other beam
Once both adjusters
are fully welded, clean the centre pin housing and re align to
the previously marked points. Again taking your time tack, then
weld, the housing back in place. Once done assemble the adjusters,
using the nylock and allen bolt on the top tube for bay windows
or on the bottom for splits.
The bump stop
arms on both sides of the beam will need removing, using a hacksaw
cut through the arms close to the base weld line.
Once done,
paint all welded areas and re assemble the axle. When the beam
is back in the vehicle, set it to ride height . To adjust the
setting simply slacken the lock nut, move the toothed adjuster
to the desired height and tighten down the lock nut. Once done,
take the vehicle to an alignment centre or garage to have the
castor camber etc checked.
If the vehicle
is to be run on a low setting, check for clearance of the wheel
against the arch and all suspension components. You may find
it necessary to use a low profile tyre for clearance purposes.
Never try to adjust the suspension whilst under load and always
place on axle stands with the road wheels free from the ground
before adjusting . Running on the low setting for prolonged periods
will cause premature wear on ball joints etc. Please check these
on a regular basis.
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